The questions plant directors, process engineers and quality engineers ask in the first meeting, answered as plainly as we can, including where the answer is planned rather than done.
Illustrative scenario: EX-3 · 2.5 mm² class 2 PVC building wire, changeover, no spark faults
Twelve questions. If yours is not here, ask it.
Yes, but only within an explicit tag allow-list with per-tag rate and magnitude limits, and only at the autonomy level your plant has set. Level 1 is advisory: Draweon recommends and a human enters everything. Design partners start there, in shadow mode, before supervised writes.
Control returns to the line controller's last known-good state. Draweon is a supervisory layer on top of the PLCs and gauges you already run, never a replacement for them, so an outage degrades the line to its current way of running, not to a stop.
Advisory recommendations start from the physics-based twin and the construction spec in the first weeks. Defect prediction and break prediction improve as line history and labelled events accumulate per construction. The first training sets are sized at 5 to 20 million labelled frames and events, a design target.
Only if you choose cloud training. Recipes, process models and defect libraries are isolated per tenant and never used to train another customer's models. A fully on-prem deployment at the plant edge is available for sensitive producers.
You are, the same as with any control strategy, which is why every write is policy-checked, bounded, logged and reversible, and why anything above your risk threshold waits for a named approver. The audit log records the request, the reasoning, the limits applied and the human decision.
A paid pilot on one line, scoped to a single workflow with a baseline agreed in writing. Weeks 1 to 3 are connection and shadow-mode observation, weeks 4 to 8 are assist mode with engineer approval, and bounded autonomy follows if the plant is satisfied with the recommendations.
The one that is costing you the most. The three wedges we propose are insulation-extrusion concentricity and wall control, drawing tension and break prediction, and spark and eccentricity defect prediction. Each has a metric a plant already measures.
Construction and insulation specs, draw schedules, cable standards (UL, IEC, IPC and automotive USCAR) and your quality and genealogy procedures. Retrieval is tenant-isolated and every answer cites what it used.
No. Dashboards report. Draweon perceives, decides and acts inside limits you set, and writes the record. The review console exists so engineers can approve, correct and feed back, and those corrections train the models.
Usually not to start. Most lines already have laser gauges, eddy-current heads, spark testers and PLCs. Draweon fuses what is there. Camera coverage and wall scanners vary by line and are confirmed per site.
The Line tier is $14,000 per drawing, stranding or extrusion line per month for one control or inspection module. The Plant tier is $90,000 per month for the whole loop. Enterprise is priced per agreement for multi-site groups.
No. Draweon is a product company building its own software. Integration with your line systems is part of deploying the product, not a services business.
Every Draweon run is an ordered, inspectable sequence. This is run_3d7a1e on EX-3 · 2.5 mm² class 2 PVC building wire. Scenario completes in 10 steps with one approval gate. Wall settles at 0.80 mm nominal, minimum 0.66 mm, concentricity 0.93, no spark faults, reel R-30417 released with full genealogy.
Plant Orchestrator · Pulled the construction spec for 2.5 mm² class 2 PVC building wire from MES: 7 × 0.67 mm conductor, 0.80 mm nominal wall, 0.62 mm minimum spot wall, 6 kV spark test, 48 km order. Locked the target envelope.
Line Twin · Simulated 36 candidate recipes on the as-run line twin for draw schedule, lay length and extrusion setpoints, ranked on wall variance, concentricity, predicted spark risk and polymer give-away.
Draw-and-Anneal · Capstan tension on RB1 stepped down 6% as the die-wear estimate crossed its threshold. Diameter held at 0.670 mm ± 0.004 mm and the break-risk score fell from 0.31 to 0.09.
Draw-and-Anneal · Annealer current trimmed against the live conductivity reading to hold the softness target without over-anneal through the speed change.
Strand-and-Cable · Lay length set to 28 mm on bunching line ST2 with payoff tension balanced across 7 spools. Roundness index held above 0.97 into the extrusion payoff.
Insulate-and-Jacket · Screw speed and zone 3 temperature re-cut against melt pressure and material-lot moisture. Wall settled at 0.80 mm nominal, minimum 0.66 mm, concentricity 0.93.
Defect-and-Inspect · 6 cameras, the laser gauge, the eddy-current head and the spark tester fused at the edge. One neckdown precursor at 12,480 m flagged and cleared by a screw-speed trim before it reached the reel.
Plant Orchestrator · Line-speed ramp 1,100 to 1,250 m/min exceeded the site autonomy threshold. Held for the shift process engineer and approved at 06:41:52.
Robot-and-Handling · Reel change on take-up TU3 planned and executed by the handling robot. Payoff aligned and tension re-established inside the changeover window.
Quality-and-Conformance · Reel R-30417 released: genealogy written (conductor lot, draw and anneal record, lay, wall and concentricity trace, defect map, approvals) and checked against the construction spec.
A plant does not go from manual to unattended in one step. Draweon makes the level explicit, auditable and reversible at any time. The first release runs shadow mode, then assist mode, then graduated autonomy.
| Level | What the agent does | What the human does | Where it sits in a pilot |
|---|---|---|---|
| L1 · Advisory | Recommends setpoints and explains why, with citations | Enters every change manually | Shadow mode, weeks 1 to 3 |
| L2 · Supervised | Proposes a write; it executes on approval | Approves each write in the review console | Assist mode, weeks 4 to 8 |
| L3 · Bounded | Writes inside tag, rate and magnitude limits | Approves ramps, die changes and reel release | Graduated autonomy, from week 9 if the plant is satisfied |
| L4 · Unattended | Runs the envelope without prompting | Sets the envelope; reviews the shift record | Planned; after qualification on the construction |
Draweon writes to production equipment. Every capability is scoped, every write is policy-checked, and every action is written to an append-only audit log the plant owns.
| Item | Scope | Status |
|---|---|---|
| SOC 2 Type I | Cloud control plane | QUEUED Planned, first 6 months |
| SOC 2 Type II | Cloud control plane | QUEUED Planned, 6 to 12 months |
| SSO and RBAC | Console and approvals | QUEUED Planned, 6 to 12 months |
| Standards-cited reasoning | UL, IEC, IPC, USCAR documents | RUNNING In the design, every answer cites its source |
| Per-tenant isolation | Recipes, models, memory | RUNNING In the design from day one |
| On-prem and plant-edge deployment | Sensitive producers | RUNNING Design option |
Land on one workflow with a measured baseline. Expand by line, module and autonomy level. Outcome components are available on yield, scrap, length and energy. Annual prepay carries a 15 to 20% discount.
Drawing or extrusion control, or inspection, for a single line. For cable makers validating ROI on the wedge.
The whole loop: draw and anneal, strand and cable, insulate and jacket, defect, quality and dimension, yield and takt, robotic handling and the twin.
Multi-site wire and cable groups standardising on Draweon, with custom conductor, insulation and tolerance models.
Start with one drawing, stranding or extrusion line and one measurable baseline. A paid pilot on wall and concentricity, break prediction or spark prediction shows the number before you commit further.
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